Automated Optical Inspection
The increased use of smaller electronic components and the need for higher density PCBs has elevated the demands on quality and yield for electronic manufacturing. Sony AOI machines will help you achieve accurate and fast quality control.
SI-V200
The SIV200 automated optical inspection machine offers 30% faster image processing, over a 50% wider viewing area, in an all-in-one machine for inspecting pre/post reflow components and solder paste allocation. Slimmest model yet, delivers flexible options for faster job set-up and easier programming, with a choice of resolutions down to 11 microns.
The SI-V200 has been designed with flexibility in mind to meet the needs
of quick change-over manufacturing flows, whilst adding faster image
processing speeds with increased accuracy. The VI-200 can inspect both M
and L size PCB boards at any stage from pre and post reflow, as well as
on solder paste before component placement. The SI-V200's 2MPixel CCD
camera delivers 30fps image capture that is combined with a white
3-stage lighting ring to achieve high image stability to deliver a
choice of true colour, black-and-white, or a combined inspection
options.
Sony's telecentric lens enhances accuracy during inspection of adjacent
components without distortion across all areas of view, making the
SI-V200 ideal for both traditional and newer 3D mounting inspection
systems. Precision inspection is maintained through the use of a Sony
proprietary Magnascale linear motor mechanism. A 15.5 microns standard
optical resolution allows for the inspection of 06063 components and
enables a large 24.8 x 18.6mm FOV (field of view) to be scanned. In
high-resolution mode the unit runs at 11 microns, scanning an area of
17.6 x 13.2mm enabling scanning of the latest 0402 components.
The SI-V200 is suitable for a variety of inspection points such as
shifted/misplaced components, reversed components, incorrect polarity,
missing solder, bridging, and solder quantity. The unit accepts a
flexible combination of libraries to handle various types of inspection
parts including cylinder type chips, tantalum capacitors and
transistors. A centralised confirmation and control system enables a
single operator to control as many SI-V200-based
manufacturing/inspection lines as required.
CPC 1500 MkII
Highly efficient Automated Optical Inspection machine for component inspection.
The increased usage of smaller electronic components and the need for
higher density Printed Circuit Boards (PCBs) has made it increasingly
difficult to achieve the high quality and yield that the electronic
manufacturing industry demands. The inspection of PCBs has gone beyond
the speed and capability of the human eye or microscopes.
The CPC-1500MK2 visual inspection machine handles the demands of
component inspection with ease, bringing remarkable efficiency into your
production line.
The CPC-1500MK2 handles inspection for:
- Missing components
- Shift
- Polarity
- Turn-over
- Bridge
- Missing solder
CPC 500 X
Multiple PWB Inspection Machine
The CPC-500X supports "after-printer" inspection, "after mounter"
inspection, and "before-reflow" inspection. It offers high quality,
high-speed inspection to meet the demands of today's production
environments.
Running on the Windows 2000 operating system, the CPC-500X offers
stable, user friendly operation and programming. By supporting "after
mounter" inspection, the CPC-500X realises the improvement of both
quality and efficiency of production lines.
High resolution for more accurate inspection
The 19 µm high resolution camera enables more accurate inspection,
doubling the speed of existing machines.
Compact design
Space saving design allows for machine setup without any layout changes
of the SMT.
Fast and easy data generation
Inspection data can be generated from After-Printed PCB data or Gerber
data, as well as automatically from stencil directly. The conversion
process can be as quick as 5 minutes
SI-V200
CPC-1500 MkII
CPC 500 X