SONY MOUNTERS OPTICAL INSPECTION FACTORY AUTOMATION

 

Surface Mount Equipment

 

Sony cellular F-series mounters are designed to meet today's production challenges by combining state of the art mounter technology for faster speed and higher accuracy with compact, space-saving design.

 

SI-G200 High Speed Mounter with Dual Head (45.000 cph)

The SI-G200 high-speed mounter is a two-head model inheriting the advantages of the cellular mounter, including high mounting precision, space saving design, and low power consumption. The high-performance mounter responds to various operational needs by allowing a flexible combination of its replaceable "high speed head" and "multifunction head" so as to best match the production line.

The new SI-G200 compact high-speed mounter achieves tact times as low as 0.08s, equivalent to a sustained placement rate of 45,000 components per hour (CPH), some 70% higher than previous generation solutions. Sony's unique 12-nozzle "planetary" head, combined with high-speed "flying" parts recognition via CCD, offers placement accuracy as high as ±40µm.

With a small overall footprint and width of just 1.2m, the SI-G200 produces maximum return-on-investment (ROI) within valuable production space, achieving component placement rates per square metre of up to 20,000 CPH/m². Its compact design is complemented by extremely high energy efficiency, which cuts running expenses and enables Sony to offer market-leading levels of energy costs when placing large numbers of components.

Multiple SI-G200s can be connected in-line to meet production and throughput demands: a typical 160,000 CPH line can be constructed from four G-Series mounters, reducing linear space requirements by 50% and capital expenditure by around 15%. Cassette loading is from both front and rear, and transport direction can be right-to-left or left-to-right/front, further increasing flexibility.

 

 

SI-F130 High Speed Modular Pick & Place (24ç900 cph)

 

High speed chip mounter with compact design, superb connectivity, and dramatically reduced tact time

The SI-F130 has successfully enhanced the efficiency and speed of chip mounting while meeting today’s production requirements of space efficiency, connectivity and operational flexibility.

Its compact, rotary planet head developed by Sony has enhanced actual operating tact time by optimising the operational sequence without compromising on accuracy.

The mounter’s compact, durable design allows optimal utilisation of production space. Vibration analysis technology has been used to improve vibration resistance and reliability.

The SI-F130 is already meeting future standards by supporting lead-free production, splicing and traceability
.

            - SI-F130 Technical Specification

 

SI-F209 Fine Pitch Pick & Place System

 

High speed chip mounter with compact design, superb connectivity, and dramatically reduced tact time

The SI-F130 has successfully enhanced the efficiency and speed of chip mounting while meeting today’s production requirements of space efficiency, connectivity and operational flexibility.

Its compact, rotary planet head developed by Sony has enhanced actual operating tact time by optimising the operational sequence without compromising on accuracy.

The mounter’s compact, durable design allows optimal utilisation of production space. Vibration analysis technology has been used to improve vibration resistance and reliability.

The SI-F130 is already meeting future standards by supporting lead-free production, splicing and traceability

 

 

 

SI-G200

SI-F130

For more details, please check www.sonymanufacturing.com